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Thomas Johnson
T
Thomas Johnson
Accepting select engagements

Principal Engineer & Expert Witness – Railroad and Metallurgical Engineering

Thomas E. Johnson, P.E. brings more than 52 years of engineering experience to accident reconstruction, locomotive analysis, train derailment investigation, and metallurgical failure analysis — serving plaintiff and defense counsel nationwide.

Daubert-tested
Reports and depositions
52+
Years of Engineering Experience
27+
Years in Expert Witness Practice
1984
Year Licensed as Professional Engineer
2004
Year Certified as Accident Reconstructionist (ACTAR)
Practice

Areas of Expertise

01

Railroad Engineering

02

Metallurgical Engineering

03

Accident Reconstruction

04

Failure Analysis

05

Expert Witness – Railroad Litigation

06

Product Liability

07

Locomotive Design & Analysis

08

FELA & OSHA Injury Investigation

09

Train Derailment Investigation

10

Event Recorder Analysis

11

Locomotive Fuel Consumption Analysis

12

Railroad Tank Car Design

Engagements

Representative Matters

FELA Injury Investigation – Component Failure & Event Recorder Analysis

Conducted component failure analysis and event recorder download analysis in support of FELA and OSHA injury litigation, evaluating equipment operation, maintenance procedures, and regulatory compliance for both plaintiff and defense clients.

Consulting & Testifying Expert

Train Derailment Investigation – Site Inspection & Track Analysis

Performed on-site track and equipment inspections following train derailments, analyzing causal factors and applicable FRA, CFR, and GCOR rules and regulations to support litigation.

Consulting & Testifying Expert

Product Liability – Locomotive & Railcar Component Analysis

Provided product liability analysis for locomotives and railcars involving platform structures, handbrakes, engines, wheels, axles, horns, shocks, coil springs, and welds across multiple matters for plaintiff and defense.

Consulting & Testifying Expert

Railroad Tank Car Design – Leak & Gasket Analysis

Evaluated railroad tank car design and investigated leak and gasket failure mechanisms, applying metallurgical engineering principles and industry standards.

Consulting & Testifying Expert

Locomotive Fuel Consumption – Surface Transportation Board Testimony

Provided formal testimony before the Surface Transportation Board regarding diesel-electric locomotive fuel consumption analysis and related locomotive design and operational factors.

Surface Transportation Board (STB)Testifying Expert

Accident Reconstruction – Railroad, Automotive & Pedestrian Incidents

Reconstructed accidents involving railroad equipment, maintenance-of-way vehicles, trucks, automobiles, motorcycles, and pedestrians, incorporating event recorder data, fault logs, and physical evidence analysis.

Consulting & Testifying Expert
Engagement

Frequently Asked Questions

Johnson handles a broad range of railroad litigation matters including train derailment investigations, FELA and OSHA injury claims, product liability for locomotive and railcar components, tank car design disputes, and locomotive fuel consumption proceedings. He has served both plaintiff and defense counsel since founding his consulting practice in 1997.

Yes — Johnson holds a B.S. in Metallurgical Engineering and spent 13 years at GE Transportation Systems progressing from Senior Metallurgist to Manager of Component Design, giving him direct expertise in both disciplines. He is a Licensed Professional Engineer (PE-033313E) and a Certified Accident Reconstructionist (ACTAR #1517).

Johnson has extensive experience downloading, interpreting, and presenting locomotive event recorder, fault log, and data pack information in litigation contexts. He presented on locomotive event recorder downloads at the 2020 EDR Summit and has addressed the topic in multiple national conference presentations.

Yes — Johnson has provided formal expert testimony before the Surface Transportation Board (STB) on locomotive fuel consumption matters, in addition to his civil litigation work for plaintiff and defense clients across state and federal venues.

Johnson routinely analyzes applicable FRA regulations, CFR provisions, and GCOR operating rules in the context of accident reconstruction and derailment investigations. His work includes evaluating whether regulatory requirements were met and how any deviations may have contributed to an incident.

Operating from St. Louis Park, Minnesota, Johnson has served clients nationally and has presented at conferences across the United States and Canada. His consulting firm, Railroad & Metallurgical Engineering, Inc., accepts engagements from counsel throughout the country.

Retain an Expert with Over Five Decades of Railroad & Metallurgical Engineering Experience

Contact Thomas E. Johnson, P.E. to discuss your railroad or metallurgical engineering expert witness needs. Johnson accepts engagements for both plaintiff and defense on a consulting and testifying basis.

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